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NPDES Self Monitoring Program
Chevron U.S.A. Inc. and Cawelo Water District Produced Water Reclamation Project Kern River Area Station 36 Kern River Oil Field

Organization

Chevron U.S.A Inc.
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CVRWQCB

Program website

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Plan contact

Gary Piron
661-393-2808

Start date 12/06/2007
End date None
Objectives Chevron recovers crude oil in the Kern River Oil Field. Oil and water produced from the field is collected and routed to the Facility in Section 5, T29S, R28E, MDB&M. Chevron extracts approximately nine barrels (bbls) of water for every bbl of crude oil produced. Treatment consists of mechanical separation, sedimentation, air floatation (Wemco units), and filtration (walnut hull vessels). The Facility has the capacity to process up to 37.8 million gallons per day (mgd) of produced water. Attachment C provides a flow schematic of the treatment process at the Facility. Some of the produced water is used at the various leases in the oil field and some is converted to steam by cogeneration plants and steam generators for reinjection back into the oil reservoir to enhance recovery. Steam injection wells are Class II injection wells permitted by the California Division of Oil, Gas, and Geothermal Resources. The cogeneration produced water feed is softened for corrosion control before it is converted to steam. The softening process produces brine water that is disposed of in permitted Class II injection wells. The cogeneration plants utilize reverse osmosis (RO) to treat water from five source water wells for nitrogen oxide emission control in the cogeneration plants. The RO reject water is also disposed of in permitted Class II injection wells. Treated produced water not used for steam generation or injection is treated and conveyed via a newly constructed, coated steel pipeline to CWD Reservoir B. Reservoir B is in Section 17, T28S, R27E, MDB&M. Prior to discharge to Reservoir B, treated produced water enters a polishing pond (adjacent to Reservoir B) for final treatment. Constructed in 2003, the pond includes concrete and PVC liners and has a 2.5 million gallon capacity. The CWD covers approximately 45,000 acres and is generally between State Highway 99 and Highway 65. The CWD was formed for the purpose of obtaining a supplemental or partial water supply and delivering it for irrigation of crops within the CWD. The CWD uses imported surface water, pumped groundwater, and treated produced water to provide and meet irrigation needs of the agricultural lands of the CWD. In August 1994, Texaco Exploration and Production Inc. (now Chevron) and CWD executed an agreement whereby reclaimed produced water is provided to CWD. Chevron and CWD executed an updated agreement in September 2006. Reservoir B is an integral part of CWDs water distribution system and supplies irrigation water used in the CWD via the Distribution Canal. Treated produced water received from Chevron (and others, see below) is blended with water from other surface and groundwater supplies to meet the receiving water limitations set forth in this Order. Surface water blended into Reservoir B consists of Kern River water, State Water Project, and Central Valley Project waters delivered from the Beardsley Canal through Lerdo Pumping Station B. CWD is required to manage the water through management practices and blending to ensure protection of applicable beneficial uses. Through its use of its Distribution Canal, CWD discharges excess blended water to Poso Creek (for intentional recharge of groundwater) during the winter months when irrigation demand is low. Consequently, both Chevron and CWD are entities that discharge to surface waters of the U.S. and are collectively responsible for compliance with this Order. In June 2007, the Regional Water Board adopted Order No. R5-2007-0066 (NPDES Permit No. CA0081311) for Valley Waste Disposal Company (VWDC) and CWD. The Order allows VWDC to discharge up to 7.4 mgd of treated produced water from the Kern Front Oil Field to Reservoir B. At times when Chevron is unable to discharge to Reservoir B (due to maintenance or emergency reasons), treated produced water is discharged to the Carrier Canal. This discharge is regulated by Order No. R5-2002-0052 (NPDES No. CA0080853) and Special Order No. R5-2005-0136, which authorizes Chevron to discharge up to 18 mgd of treated produced water to the Carrier Canal. In December 2006, Chevron submitted a RWD and applied for a NPDES permit renewal to continue the contingency discharge to the Carrier Canal. The application was deemed complete on 12 January 2007 and adoption of a new Order is pending.
Annual budget None

Basins & sub-basins monitored

  • Tulare Lake (Tulare Lake)
map

Sites Monitored

Name Code Latitude Longitude Map
Poso Creek, US of discharge 003, State Highway 65 gauging station
RSW-001 35.551533 -119.087354 locate
Poso Creek, DS of discharge 003, 100 ft west of highway 99
RSW-002 35.605969 -119.212364 locate

Parameters Monitored

GroupParametersFrequency
General Water Quality Alkalinity, Hardness, pH, Specific Conductance [EC @ 25 deg C], Temperature, Turbidity Monthly, Weekly
Hydrology Flow Daily
Major Ions & Minerals Boron, Calcium, Chloride, Magnesium, Potassium, Sodium Monthly, Weekly
Metals & Trace Elements Iron , Manganese Monthly
Nutrients Phosphorus Monthly
Priority Pollutants Priority Pollutants Annual

Data Products Available

ItemAvailable OnlineURLAvailable by RequestComment
Monitoring Plan Yes http://www.waterboards.ca.gov/... Yes
Annual Report No Yes discharger self-report
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